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Upgrading an Electrical Panel Assembly Line

Challenge:

The difficulty of moving heavy and delicate electrical panels between assembly stages affected production speed and exposed components to potential damage.

Solution:

Implementation of an assembly line based on an integrated system of rotary conveyors—some motor-driven and others free-moving—combined with worktables equipped with multi-directional casters to allow easy panel rotation.

Result:

Increasing assembly speed and efficiency, reducing potential risks to both products and workers, and improving the overall work environment.

Supplying a Sanitary Ware Sorting Line for Roca

Challenge:

The need for a robust handling system to manage heavy, fragile products and improve visual inspection and sorting before packaging.

Solution:

Installing heavy-duty rotary conveyors designed to facilitate product movement and rotation during inspection, ensuring effective detection of any defects.

Result:

Improving the accuracy of quality inspection, reducing the physical effort required from workers, and providing a safer work environment.

Automated Pallet Handling Systems for CE Pack and InPack factories

Challenge:

The manual process of moving heavy cardboard pallets from production machines to strapping/packaging machines and storage areas was slow and inefficient.

Solution:

Installation of a fully automated pallet handling line consisting of motor-driven rotary conveyors and a rotary table for pallet routing, with the line directly integrated with the packaging machines.

Result:

A major increase in pallet handling speed, reducing labor costs by 75% at this stage, and preventing injuries caused by lifting heavy loads.

Specialized Conveyor Systems for the Atomic Energy Authority

Challenge:

The need for a precise and reliable internal handling system to transport materials and parcels within the facility, in compliance with strict safety standards.

Solution:

Designing and implementing a complex rotary conveyor system with multiple curves, custom-built to match the building’s internal routes and ensure safe parcel transfer.

Result:

Providing a safe and efficient handling system that reduces human intervention and improves the accuracy of internal transport operations.

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